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Working Machinery in Miniature Chris
Thompson, Hydroelectric Engineer, Model
Engineering is the art of building functioning
engines, machinery, or tools in miniature. This
hobby can be quite simple, or
quite complex!
These works of art can be big enough to be ridden,
like a one-third scale Shay locomotive, or as small
as a tiny sterling engine that can operate from the
energy produced by a hot cup of coffee. They can be
as simple as an oscillating steam engine or as
complex as a fuel injected, turbo charged V-8
automobile engine the size of your hand. Model
engineering utilizes the same construction
techniques and equipment that are used to build
full size machines only on a smaller scale. Nearly
every mechanical device ever built started in a
machine shop or foundry. This applies to models as
well. Many model engineers have invested in
complete home based machine shops that contain
lathes, milling machines, band saws, and welders.
These tools typically require a great deal of
practice to learn how to operate properly. With
extreme precision, a lathe or milling machine can
create any part imaginable. A lathe is used to make
parts that are round like pistons, wheels, or
shafts. Lathes are also used to drill and bore
holes like a cylinder in an engine block. A milling
machine is used to form parts with complex or
square angles like spokes in a flywheel, the slide
valve linkage of a steam engine, or a rotor for a
turbine. Some modelers even learn how to build a
mold and then cast their parts from molten metal.
When the metal is cooled, a reproduction of the
part is pulled from the mold and then machined, if
necessary, to perfection. While fancy machine tools
are a joy to operate, patience and persistence with
hand tools and a drill press can achieve rewarding
results. Many
different types of materials can be used in model
construction. Aluminum is a favorite of many model
engineers as it looks attractive and is easy to
machine. Brass is used for parts like bearings and
linkages that wear over time. Stainless steel is
superior to normal carbon steel. It stays shiny,
never rusts, and even though it is hard, it
machines very well. Cast iron is best for pistons
and piston rings. Wood can be used for lagging on a
steam engine cylinder, the framework for a
miniature stamp mill, or for a railroad car.
Clear
plastics work well for modelers who demonstrate the
inner workings of their model. PVC, urethane, and
even
Lego®
can have their place in model construction
(inset). The possibilities are endless. Materials
for constructing your creation can be found in
scrap yards or parts taken from old, obsolete
machines and retooled. The metal or plastic need
not be new or expensive to build good parts, but of
course, new materials are easy to find. |
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